Yes, Crew, we have SAMPLES!!!
I stopped by our printer yesterday to play with the new equipment he purchased. It's awesome. Naturally, I forgot the camera

so you'll just have to read my description.
The shirts are made with a transfer material. It's like a light vinyl - but doesn't add much stiffness to the shirt. They ran a test shirt when they first got the machines - it's been washed about 10 times now (transfer on the outside), with no fading or damage. So, it seems to be sturdy stuff.
Here's a picture of the white t-shirt, just fabric, not transfer - so you can see how it drapes.
Here's my hand in the same position holding the shirt where the transfer is. You can see how flexible it is.
The image is printed onto the transfer material at up to 500 dpi - that's photo quality - the machine that prints it, also cuts the material. The excess transfer material is peeled from the backing (by hand). The transfer is then moved to somthing like a giant piece of tape using a squegee, and peeling off the backing. The tape is placed on the shirt and put into a hot press. Then the tape is removed, and the transfer is on the shirt.
Here's a close up of the back. Notice the detail you can see in the beads.
Here's are a couple close ups of the front. Again, notice the level of detail.
You can see some cracking in these detail shots - this is where the material wrinkled when we were transferring it to the tape. We think it's because it was reused too many times - though tech support says it can be used multiple times. In any case, we were playing with new materials and figuring out how to do it as we went. Walt didn't want to send these shirts as samples. He didn't feel they were high enough quality. But Mom and I were charmed by the cracks and felt they added a bit of Piratey character to the transfer. In any case, be comfortable that your shirt won't have them (unless you specifically say it's OK.)
We ran three samples shirts and a totebag. An adult XL in white. A child 12-14 in black. And an adult XL red tank top (just to see how red worked). We also played with the size of the transfers a bit - so you can see the size variation. Since there are no screens to cut it's easy. Anyway, here they are:
Black Kids shirt
This is DS6 - so the 12-14 size shirt is WAY too big.
White Adult shirt
I usually wear an XL and I'm swimming in this.
Red Adult Tank - I think red actually works pretty well. I don't think many of the ladies will be happy with this tank as it's cut pretty low under the arm. We'll look into an alternate source for the ladies.
And a tote bag
Because there are no set ups - we can have an extended ordering window. I can send him shirts in bunches of 20 or so to work on as they come in. At this point - I'm thinking the ordering window will be the 1st of May through June 10. That way I can have the shirts in my hands by July 1 and have them mailed out by July 4. I want all this done by then as we'll be leaving for sabbatical about then and it needs to be finished.
I'm also thinking based on what everyone said - we'll charge at the 200 print level. I'm pretty comfortable that we'll have at least 200 pieces, but not certain we'll make 300. If we make 300 or 400 - I'll use the extra funds to host a party on board. (DH thinks it'll be too complicated to refund the extra $$.)
If I can get committment for 300 pieces by the time the ordering window opens - then I'll charge at that level.
OK, I think that's it!! Let me know if you have any questions. If someone can tell me where the next meet is - I'll ship the samples out for all to see.