After lunch, we headed to our next destination which was Disney Hollywood Studios aka MGM

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Our first stop was creative costuming. Walt Disney World has 3,000,000 costumes at any given time. There are 2 kinds of costuming at Disney. The first is operational costuming which is where most of the cast members get there costumes.....like ride operators in the parks, waiters & waitresses, hotel cm's, our tour guides. They go to their designated area & go to their jobs section & scan the pieces they need into a computer system so they can keep track of who has what pieces. Disney used to launder all the costumes, but now CM's can choose to launder their own or turn them in at the end of the shift for Disney to wash. Stu said he checks out several Disney Institue shirts at a time to save himself time so he can get ready at home & not have to allow for time to go to costuming before his work day starts.
The other is creative costuming where they make costumes for specific individuals. This is where character costumes, ball gowns for the princesses, parade performer costumes etc are made. When we walked in there was a small reception area with beautiful artist renderings of costumes & some mini mock up costumes that were gorgeous. While standing there 2 people walked in for fittings. The girl had in her hand what looked like the vests that the girl dancers in Beauty & the Beast wear so I assumed she & the guy with her were dancers for that show. Pretty cool. We walked down a hallway that was packed with concept art & then went into a big work room that was filled with people sewing & working on costumes. Saw lots of bright colorful fabrics, lots of red with white polka dots, etc. We looked at a huge digital cutting table that is used for precisely cutting out patterns & fabrics. They also have an embrodiery department that makes all the embrodiered pieces. They only have 1 or 2 of those machines so they make the proto-types & then farm the work out on those kinds of pieces to companies that can do more mass production. They have a huge fabric library to pick from, but if they cannot find a particular fabric they want, they just make it themselves. An example is the parfait lady in Beauty & the Beast....her pink & silver sash is handmade fabric made from 2 separate fabrics sown together to make that candy cane like fabric because they could not find it already made with a sparkly sheen like they wanted.
They also have one person who's job it is to do documentation of all the costumes so that they can reproduce them in the future. This person takes the artist renderings then breaks them down into pieces & draws up drawings of each piece of the costume down to how many pleats, etc on each. This process seems tedious but was fascinating!!!!
Our next stop was behind Tower of Terror. We got to go into a work bay like area where there was an elevator that we could look at up close--it was off-line. When Disney first started researching how to make the elevator free fall sensation, they tried working with OTIS to come up with a plan, but quickly discovered that Otis is in the business of keeping elevators safe & not free falling so they had to go back to the drawing board & figure it out themselves.

At ToT there are 2 upshafts, 1 horizontal hall & 2 downshafts. They figured out the best way to get the free fall sensation is actually to have the elevators pulled down at faster than the speed of gravity so that is where the thrill comes from. We talked about the maintenance on the ride which has a daily inspection with a magnet that goes along the cables checking for fraying. The cables are changed every 18 months regardless, but are replaced more frequently if any wear is seen or detected. Nice to know. We also talked here about the changes made over the years & the reasoning behind them.
This is the only picture I can share here & this was taken when we went in from backstage to take a bathroom break.
Then, we got back on the bus & headed towards Animal Kingdom. We talked about some of the history of AK development. Walt had an early interest in environmentalism & was a ground breaker in film making with animals with the Tru-life Adventures. So, it was only natural to consider a theme park like AK as the 4th gate.
Stu told us that when Walt bought the land, he set aside a portion to never be used & to be conserved as Florida Wetlands. Well, over the years, they have had to use some of the areas that were earmarked for conservation because of different practical reasons so now for every 1 acre that Walt wanted preserved that they use, they buy 7 acres of land to preserve in their Wildlife Preserve in Poinciana.
Backstage at Animal Kingdom, our first stop was the headquarters for Mickey's Jammin Jungle Parade. So we got to see all the parade floats up close & personal. The parade originally at Animal Kingdom was called March of the Artimals which had lovely colorful animal puppets. It did not go over so well & people didn't seem to "get" the concept, so they decided to add in the characters & then it became Mickey's Jammin' Jungle parade. Now people love it & they use all the cool Artimals in it mixed in with the characters we all know & love. It was amazing to see details & colors on the floats up close. We learned that as opposed to the parades elsewhere that rely on speakers in the areas of the park where they go (which is why you see windows raised on Main Street at parade time), for this parade all the sound comes from the floats. The percussion comes from the actual drums on the floats that are being played along with the soundtrack. Pretty cool. In this same area is the cafeteria for AK workers which is called Pride Rock & Stu said it was the best one of property.
Back on the bus, we headed to the next area & questions were asked about being a Disney character. There are 3 kinds of characters. Fur, face & equity performers who are the ones in the shows that do the singing & dancing. The fur characters are all height specific & have nothing to do with gender specificity. The people that are fur or face characters talk about "being friends with" whoever their character is so as never to be overheard by a child or adults like me that "believe" & give away the magic.
We passed alot of animal buildings but didn't see any animals. We saw some fencing driving along & it was explained that there is a double containment system in place at AK with double fencing in order to keep the AK animals in & the local wildlife out.
Our next stop was the "Tree Farm" which was here before Animal Kingdom was built but is now within the AK area. It was the area used for growing trees back in the earlier days, but is now more the base of horticulture operations. They have about 600 staff members constantly working in all 4 theme parks & all over property keeping all the plants & flowers beautiful.
This was the area where we got to take pictures, so you are about to be overloaded with pictures of the one back stage area where they allowed us to use our cameras. Looks alot different back stage.
Here you can see some of the greenhouses that store plants.
In this shot, you can see the "understudy" trees for the Liberty Tree in MK in case something happens to it & you can also see our bus for the day.
We learned the difference between the 2 kinds of topiaries.
These are box topiaries in which the plant is planted & grows up into the form & it gradually shaped into the character. These take years to grow.
Mickey & Minnie & Mary Poppins are all examples of box topiaries.
We also walked through a trial garden area that was cool. Disney uses 6,000,000 anuuals a year some that are grown here & some that are gotten from other nurseries.
And saw hanging basets which they have 35,000 of at any given time.
They use a principle of landscaping that has an acronym CITES....
C is for constant color--which is why we see things beautiful all year round no matter the season.
I is for instant landscaping--which is why they are always growing things so that pouf they can appear on-stage fully grown.
T is for theming--which is obvious.
E is for experimentation--which means they are always looking for new plants & new methods of growing them etc.
S is for speciality--which refers to different areas like annuals, baskets, topiaries etc.
Other cool looking backstage areas.....
One of my favorites.....I just love the way the sky looks in this one.
Then, we went to this warehouse that was filled with the other kind of topiaries. Stuffed topiaries are the ones we see more frequently. These are stuffed with moss & then covered in plants so these are not live & will eventually die. Wow was this place filled with great stuff.
Proof that I was actually there & backstage.
You can see tour guide Bryan in this one in the wheelchair....I forgot he told a really touching story about a family that wanted their daughters picture taken with him one day when he was at Ariel's Grotto checking on Ariel's day. He was dumbfounded until he saw the daughter was also in a wheelchair. The family said that she had always wanted to be a Cast Member but they hadn't encouraged her because they had never seen a CM in a wheelchair, but now they could since they had met him. What an awesome story.
After walking around the "tree farm", we loaded back onto the bus for our final stop of the tour.
Cont in next post.