Many Diser's have went this route. We opted to rent, didnt want to pack the tux & shoes. DCL uses: http://www.cruiselineformal.com/
We've been on 5 DCL trips and have purchased our now ds10 and ds6 tuxedo's and suits 3 times on ebay for our two 7 day cruises and 11 day Med cruise. We didn't have them wear tuxedos on our 3 and 4 day cruises. We were very happy with the tux's we received. They only wore them once before they grew out of them, but for the price it was worth it. DS10's sport coat cost more than his tux on our 1st 7 day. After that we bought suits from the same person on ebay. Like other posters have said, be careful in measuring. My ds10's tux was a size 12 and his suit was a 10 but both fit him perfect. My parents had cummerbunds and bow ties made out of Mickey material on our 1st 7 day that they have worn each time.
Here's a picture of the boys in their suits/tuxedos from our Mediterranean cruise in July 2007:
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After that we bought suits from the same person on ebay. Like other posters have said, be careful in measuring.
I'm thinking about the ebay route for my guys' tuxes. I figure even if it costs about the same as renting, when we get back we can put them in a consignment shop and recoup some cash that way. But I'm nervous about buying on ebay, especially clothing. Do DIS rules allow you to say who you dealt with on ebay?
As for measuring, I don't sew and don't know anything about measuring, but I guess I could take my guys to the local menswear shop and get them measured. Or to a tux shop and just tell them that I'll think about it? I hope that's ethical. I know I'd have to get them measured right.