It has finally begun! Since we started working on mounting the puzzle in May, with lots of life events and other distractions. We finally got to work on it.
This took a lot of thought and planning. My original plan was to use the brown hardboar panels I used to store the puzzles. However, those panels are stupid heavy and hard to manuver. So we thought about it some more and considered several options and finally found out we could by foam backer board used to frame puzzles and larger prints. It even has an heat activated adheasive surface on one side.
With that planned out it was time to add some 1x4 strips to attach the puzzles to. This allowed me to hit all the studs without having to worry about that for the puzzles. It also lifts the puzzles off the wall to clear some electrical outlets the lower row will cover. We are ok with this...we think.
We tested the heat activation and without a massive 45k dollar heated vacuum press it was impossible. So we decided to use 3m spray contact aheasive to glue the puzzles to the foarm boards. Now while this stuff says use in a well ventalated area they mean use inside a paint booth or outside. We could not use outside due to the rain, so we tried to ventalate the basement. I can report a window fan bringing in fresh air on one side of the basement was NOT enough to push out the fumes. Lets just say when I was done with the glue tonight I should refrain from driving till morning.
After a few of the boards had been glued we started to hang them in order to figure out final measurements and make sure our calculations where on par.
The 3rd strip in the middle will give the final trim something to purchase and tighten up the panels so they feel less floppy on the wall. We are making the panels sit tight to each other and covering the seam with trim rather then tryng to attach each puzzed togeter. We took a lot of care to make sure everything stayed level and lined up.
As you can see the top row is going well. It took half a day of measurements, triple checking and tons of preparation for this, yet the final product defitely shows the quality of that.
With the top row complete and short on some wood ( I did not origianlly plan that 3rd strip in the center). We called today a sucess and finished gluing and preparing the panels for the bottom row. I have to go pick up the RV in the AM, then make a run up to MD to bring back my friends golf cart and help him migrate all his data to his new PC. So on the way hiome I will pick up the last of the wood and the trim pieces we need so we can put up the bottom row and start paointing the trim I am going to use to hide all the seams.
That's 22.5' of puzzle. Of course now that we are doing this, I been starting to think about what I would like to do to my office. Maybe some paint, new carpeting, etc.