Thank you for your kinds words, I am pretty happy with how they came out and for all the advice that was given. At first I purchased an inexpensive opaque projector from Michaels, and frankly it did not meet my needs. It enlraged the image 5 times, which I thought was enough but the original image had to be so tiny that 5 times really did not do much and it was blury...so back to the store it went. I was lucky and a friend of dh had a projector type thing for the computer to do powerpoint in, so he let us use that to magnify the image. I got my disney art from this site
http://www.disneyclips.com/ which I use quite a bit. I just saved the image into word and he was able to project it. I traced in on the plywood, dh cut it out with a jigsaw and I sanded the sides like Shan-man suggested and I also painted the back black to make it easier with the outlines being black (thank you for that advice!!).
When choosing the character and pose, I looked for one that did not seem to difficult to cut out. I probably will not have time to do anymore before our trip next month, but I would like to do more in the future. I really want to do Musket Mickey, Thumper, Chip n Dale, Lady and the Tramp and one of those little green Martian guys from Toy Story. I do not know what I will do with them all, as it will be a few to many to take camping with us all the time, perhaps I will junk up my garden with yard art. The kids have a "fairy trail" in our backwoods, and I think I also will need a tinkerbell to go there!
Thanks for all the help and for letting me share my work.