Hi there!
Just to get this thread back on track, I like learning about the characters as well!
I heard that most Mickey's & Minnie's are actually women because they have to be a certain height (5 feet I think?) I wonder if the person dressed up as Minnie is always assigned to Minnie or if they rotate to other characters each day. Anyone know?
Actually, I found this webpage, written by a former cast member, who gave some interesting insight on costumed character roles:
http://homepages.nyu.edu/~ems303/disney2.htm
"So you want to be a character?
First, you have to go to an audition held periodically throughout the year in which you have both a movement and an animation exercise. If they need you (based mostly upon your "disney height"), you could sign your contract that day. Otherwise, if they like what they see but don't need you immediately, you could get placed in a "pool" and they could call you anytime within 6 months. You then go through week-long training in which they tell you about the basic rules for the first few days (costume care, clocking, guest performance, signatures, etc.), and then you actually get into a costume. You move around and basically play "head, shoulders, knees, and toes" (I'm not kidding!). FYI: We wear something called "basics" under the costume which basically consist of a gray shirt and black shorts. They are scanned in/out to each person and washed by costuming. On the last 2 days you actually go into the park and do "sets," which are what we call the time in the park with the guests. A normal outside "set" is usually around 30-40 minutes, although in the summer they usually shorten them to 20. Indoor set times are usually 40. The nice thing, though, is that you usually get equal time off as you do on. So if you have a 30 minute set, you get 30 minutes of break time. And you get paid for it!
Who are you?
The characters (yes, plural) that you play depend entirely upon your "disney height" and the "ranges" which you fall into. To give you a basic idea of your height range, check out this chart.
DUCK: 4' 6" - 4' 10"
(Daisy and Donald Duck. Most can also do Mouse height roles.)
MOUSE: 4' 8" - 5' 0"
(Mickey and Minnie Mouse. Most can also do Pinocchio, White Rabbit, Robin Hood, Pooh, Piglet, Mushu, Timon, Terk, Kuzco, Br'er Rabbit, Sleepy, Sneezy, Grumpy, Bashful, Dopey, Meeko, etc.)
MUNK: 5' 1" - 5' 4"
(Chip and Dale. Most can also do Gideon, King Louie, Suzy, Perla, Jaq, Gus, Doc, Happy, Jessie, Bullseye, Mr. Penguin, etc.)
PLUTO: 5' 6" - 5' 8"
(Pluto. Most can also do Friar Tuck, Rafiki, Buzz Lightyear, Flik, Eeyore, Prince John, etc.)
GOOFY: 6' 0" - 6' 3"
(Goofy. Most can also do Foulfellow, Tigger, Frollo, Genie, Ratcliffe, Captain Hook, Queen of Hearts, Br'er Bear, Baloo)
These heights are just a sample of some characters you can play. There are many many more, of course, with varying height ranges. The "half-inch" rule applies to many costumes as well--you can perform in costumes which fall one half-inch above or below your "disney height." Keep in mind, though, that Walt Disney World measures your height at the audition, and their measurements tend to be a little off from your real height.
Because everything depends on height ranges, girls often play boy roles, and vice versa. So be careful how rough you are with that King Louie and how flirty you are with Minnie Mouse--you never know who's in there!"