I had read all of the information about hand inspecting the film and I seperated the film in clear plastic bags and told the TSA screeners that it was 1000 speed film and needed to be hand inspected as per their website. In Westchester County, NY the screeners asked me what I was doing with 1000 sp film. Maybe he was trying to make conversation, but I had 4 children to get through security and one adult. I told him that they were for the children, they were disposable cameras purchased at Costco.
Coming home in Orlando was worse. I again had the cameras with the 1000 sp film seperated and they told me no. That everything had to be screened, I told them that it came from their website and it was suggested that they be hand screened, he told me NO. So did the woman TSA worker standing next to him. What do I do? Four kids and myself, do I need trouble from these people? They were not kind.
Be firm, be confident, never be confrontational, never get upset, and always say please (with a smile, preferably). I have had a few screeners tell me, "The x-ray machines won't harm your film," to which I always reply, "Yes, but I have specialty high-speed film in there, which WILL be ruined by even a single pass through the x-ray machine." Once I mention high-speed film, I've never had a screener give me any more argument.
Actually, for the last few flights I took before I went completely digital, I intentionally packed a few rolls of 1600ISO film in my film bag, even though I had no intention of using them, just to give me a legitimate excuse for asking for hand-inspection.
I think that this issue is beginning to get rare as people switch to digital cameras; the TSA people are encountering film less and less each year, and fewer of them know the actual facts about how x-rays can damage photographic film. This makes it more of a chore to fly with film, especially if you happen to get a TSA screener who thinks he knows everything and wants to bully you through the process.
Preparation is key, especialy in a situation where you have kids, carry-ons, film, and bags to take care of. If you - and your kids - are well-prepared, you will not be flustered or rushed getting through the line, and everything will go smoothly.