the photo express pass is made out of tyvek paper.
once you have registered at the hotel/checked in, use the kiosk in the lobby near the check in counter.
i have never heard of them breaking down so i don't have any answer for you if it would.
where you posted:
If for some reason the kiosks were to be down on your EMH morning, you will be screwed--you'll be standing in line at park guest services instead of enjoying your early access. (And with barely an apology, let alone any offer to try to make amends--the difference in Univ and Dis customer service, IMO.).
i don't get it?
what's the problem?
i'm sure there is a lot lost on message boards when i read something like you posted and probably misunderstanding what you really mean.
if you lose your ep in the park, guest services can reissue them.
they cancel out your present one and issue a new one.
no need to return to your hotel to have that done.