you can get it mailed (fedex) I did that for our 3 APs ($19 international fedex ... ouch) and they're Tyvek
they can't be registered online for AP benefits (register my AP says your AP has expired) it needs to be used at least once at a park's entrance, and only then can it be registered with your online account
validity starts from that activation, and your AP is valid for one year from activation (ours won't be activated until october, even though they've been purchased in february this year. They'll be valid until october 2016 after we activate them in october 2015
but until them we can't use the AP benefits (except for buying the APH rates for hotel which anyone can)
it is stated that a fingerprint scan will be required, but also a government issued ID with photograph might be required in addition to the finger scan, and it is stated that ID will be required for the activation
will call is an inexpensive option, and will give you the same thing as you'll receive through the mail
I chose Fedex, even with the $19 charge because I wanted to avoid any fuss with the will call machines. It usually works well, but I don't work well with machines

and don't want to spend valuable time at GS
So that's where we stand now on the AP front. Fresh from the new passholder
